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Electric Vehicle Technology

Er Yogendra Singh Rajput December 13, 2025
Winter Training - Electric Vehicle Technology
Winter Training 2025

Electric
VEHICLE TECH

Design the Future of Mobility. Learn Battery Technology, Motor Control, Powertrain Architecture, and Charging Standards.

Start Designing Download Report

BMS

Battery Mgmt

BLDC

Motor Control

EVSE

Charging Infra

MODE: ECO RANGE: 340 km
0
km/h
0% SoC: 100% 100%
EV Technology Curriculum

Detailed Topic Breakdown

A complete roadmap from Battery Chemistry to Motor Control and Charging Infrastructure.

Module 1

Energy Storage

Deep dive into Li-ion Chemistry, Cell Balancing, and Battery Management Systems.

Week 1 (Day 1-7)

Part A: Battery Chemistry

  • History of EVs & Market Trends
  • Electrochemistry Basics
  • Li-ion Cell Components (Anode, Cathode)
  • Cell Form Factors (Cylindrical, Prismatic)
  • Chemistry Types (NMC, LFP, NCA)
  • Cell Datasheet Analysis
  • Series & Parallel Configuration
  • Pack Voltage & Capacity Calculation
  • Thermal Runaway & Safety
  • Battery Lifecycle & Recycling

Part B: BMS Architecture

  • Functions of BMS (Safety, Monitoring)
  • Cell Balancing (Passive vs Active)
  • SoC (State of Charge) Estimation Algorithms
  • SoH (State of Health) Estimation
  • Current Sensing Techniques
  • Voltage & Temp Monitoring
  • Protection Circuits (OVP, UVP, OCP)
  • BMS Communication (CAN Bus)
  • Designing a Simple BMS Circuit
  • Thermal Management Systems (TMS)
Module 2

Electric Motors

Working principles of BLDC, PMSM, and Induction motors for EV traction.

Week 2 (Day 8-14)

Part A: Traction Motors

  • DC vs AC Motors for EV
  • BLDC Motor Construction & Working
  • PMSM (Permanent Magnet Synchronous Motor)
  • Induction Motors (Tesla Induction)
  • Switched Reluctance Motors (SRM)
  • Torque-Speed Characteristics
  • Motor Sizing & Selection
  • Back EMF & Cogging Torque
  • Motor Cooling Techniques
  • Efficiency Maps

Part B: Motor Controllers

  • Role of MCU (Motor Control Unit)
  • Inverter Basics (DC to AC)
  • PWM Switching Techniques
  • 6-Step Commutation (Trapezoidal)
  • FOC (Field Oriented Control)
  • Space Vector Modulation (SVPWM)
  • Regenerative Braking Logic
  • Gate Drivers & MOSFETs/IGBTs
  • Controller Tuning
  • Safety Interlocks in MCU
Module 3

Infrastructure

Understanding charging standards (AC/DC) and vehicle transmission.

Week 3 (Day 15-21)

Part A: EV Powertrain

  • Powertrain Architecture (BEV, HEV, PHEV)
  • Transmission Systems (Single Speed)
  • Differential & Drive Shafts
  • Vehicle Dynamics & Tractive Force
  • Rolling Resistance & Aerodynamics
  • Gradeability Calculation
  • Drive Cycles (NEDC, WLTP)
  • Range Estimation
  • Homologation Standards (ARAI)
  • Chassis Integration

Part B: Charging Infra

  • AC Charging (Level 1, 2)
  • DC Fast Charging (Level 3)
  • On-Board Chargers (OBC)
  • Connector Types (Type 2, CCS2, CHAdeMO)
  • Charging Protocols (OCPP)
  • Communication (PLC - Pilot Line)
  • Battery Swapping Technology
  • Wireless Charging (Inductive)
  • V2G (Vehicle to Grid) Concepts
  • Solar Charging Integration
Module 4

Simulink & Projects

Model-Based Design using MATLAB/Simulink and final capstone projects.

Week 4 (Day 22-28)

Part A: MATLAB/Simulink

  • Intro to Model-Based Design
  • Simulating Battery Models
  • Motor Control Simulation (FOC)
  • Drive Cycle Simulation
  • SoC Estimation Logic in Simulink
  • Thermal Analysis Simulation
  • Vehicle Dynamics Model
  • Analyzing Energy Consumption
  • Code Generation (Embedded C)
  • HIL (Hardware in Loop) Testing

Part B: Capstone Projects

  • Project 1: Battery Pack Design Calculation
  • Project 2: Retrofitting (ICE to EV) Plan
  • Project 3: BMS Circuit Design (PCB)
  • Project 4: MATLAB Simulation of EV
  • Project 5: Charging Station Layout
  • Cost Analysis of EV Ownership
  • Safety Standards Compliance Report
  • Future Trends (Solid State Batteries)
  • Final Report Generation
  • Viva Voce

Download Certification Resources

Access the complete 30+ page Project Report, Calculations, Simulink Models, and Slides.

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