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Industrial Automation & PLC

Er Yogendra Singh Rajput December 13, 2025
Industrial Training - Industrial Automation & PLC
Industrial Training 2025

Drive The
AUTOMATION

Master PLC Programming & SCADA. Learn to control machines, motors, and sensors using Allen Bradley & Siemens technologies.

Start Production Get Syllabus

PLC

Logic Control

HMI

Interface

VFD

Drives

Factory Floor Simulation
RUN STOP
SENSOR
REJECT ACTUATOR
INPUTS (I)
I:0/0 (Sensor) I:0/1 (Start)
OUTPUTS (O)
O:0/0 (Motor) O:0/1 (Piston)
[ AUTOMATION ENGINEER ]

Detailed Topic Breakdown

Comprehensive training covering Electrical Controls, PLC Programming, SCADA Visualization, and Drive Systems.

Module 1

Control Basics

Understanding Industrial Electrical panels, contactors, relays, and sensors.

Week 1 (Day 1-7)

Part A: Electrical Controls

  • Basics of Automation & Control
  • NO (Normally Open) & NC (Closed) Concepts
  • Relays: Construction & Working
  • Contactors & Starters (DOL, Star-Delta)
  • Push Buttons, Selectors, Indicators
  • MCB, MCCB, ELCB Protection
  • Control Transformers
  • Wiring & Reading Electrical Drawings
  • Panel Designing Basics (GA/Internal)
  • Interlocking Circuits

Part B: Sensors & Actuators

  • Proximity Sensors (Inductive/Capacitive)
  • Photoelectric Sensors (Through-beam/Diffused)
  • Limit Switches & Reed Switches
  • RTD & Thermocouples
  • Solenoid Valves (Pneumatic Control)
  • Sinking vs Sourcing Connections
  • Analog Sensors (0-10V, 4-20mA)
  • Encoders & Resolvers
  • Hydraulic Actuators Basics
  • Digital Multimeter Usage
Module 2

PLC Logic

Programming Programmable Logic Controllers using Ladder Diagram (LD).

Week 2 (Day 8-14)

Part A: PLC Hardware

  • PLC Architecture (CPU, I/O, Power)
  • Fixed vs Modular PLCs
  • Allen Bradley (Micrologix/CompactLogix)
  • Siemens (S7-1200/1500) Overview
  • Delta & Mitsubishi PLC Intro
  • Scan Cycle & Memory Map
  • Addressing Inputs/Outputs
  • Communication Cables & Drivers
  • Uploading/Downloading Programs
  • Online Editing & Forcing I/O

Part B: Ladder Logic

  • Bit Logic (XIC, XIO, OTE, OTL, OTU)
  • Latching & Holding Circuits
  • Timers (TON, TOF, RTO)
  • Counters (CTU, CTD)
  • Compare Instructions (EQU, GEQ, LEQ)
  • Math Instructions (ADD, SUB, MUL)
  • Move & Copy Instructions
  • Subroutines & Jump
  • Analog Signal Processing
  • Scaling (SCP Instruction)
Module 3

Visualization

Designing graphical interfaces for operators (SCADA/HMI).

Week 3 (Day 15-21)

Part A: SCADA Design

  • Intro to SCADA (Wonderware/WinCC)
  • Creating Tags & Database
  • Designing Screens & Graphics
  • Animation (Visibility, Color, Move)
  • Alarms & Events Management
  • Real-time & Historical Trends
  • Scripting in SCADA
  • Interfacing with PLC (OPC)
  • Security & User Management
  • Report Generation

Part B: HMI Programming

  • HMI vs SCADA differences
  • Designing HMI Screens (Delta/Siemens)
  • Buttons, Numeric Displays, Bars
  • Recipe Management
  • Alarm History on HMI
  • Data Logging via USB
  • Interfacing HMI with PLC (RS232/485)
  • Multi-language support
  • Uploading/Downloading HMI Project
  • Troubleshooting Comm Errors
Module 4

Drives & Projects

Control of AC Motors using VFD and integrating full automation projects.

Week 4 (Day 22-28)

Part A: VFD & Motors

  • AC Motor Basics
  • Need for VFD (Variable Frequency Drive)
  • VFD Power & Control Wiring
  • Parameterization (Accel, Decel, Max Freq)
  • 2-Wire & 3-Wire Control
  • Speed Control via Potentiometer
  • Multi-Speed Operations
  • Interfacing VFD with PLC (Analog/Digital)
  • Servo Motor Basics
  • Stepper Motor Control

Part B: Capstone Projects

  • Project: Bottle Filling System
  • Project: Traffic Light Controller
  • Project: Elevator Logic
  • Project: Automatic Car Wash
  • Project: Temperature Controller (PID)
  • Project: Pick and Place Logic
  • Documentation & Wiring Diagrams
  • Fault Finding Practical
  • Interview Preparation
  • Final Viva

Download Engineering Resources

Access the complete 30+ page Training Report, Wiring Diagrams, and Logic Files.

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Disclaimer: Siemens, Rockwell Automation, and other brands are trademarks of their respective owners. This training is an educational initiative.

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