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PLC Automation & SCADA

Er Yogendra Singh Rajput December 13, 2025
Summer Training - PLC Automation & SCADA
Powering Industry 4.0

Master Industrial
AUTOMATION

Learn to program PLCs (Siemens/Allen Bradley), design SCADA screens, and control VFD motors. The complete automation roadmap.

5+

PLC Brands

SCADA

Monitoring

HMI

Panel Design

Ladder Logic Simulator
I:0.0
START
I:0.1
STOP
O:0.0
MOTOR
SYSTEM STATUS READY
SCAN TIME 12 ms
Industrial Automation Curriculum

Detailed Topic Breakdown

Comprehensive training for Electrical & Electronics engineers covering PLC programming, SCADA interfaces, and Hardware integration.

Module 1

Automation Basics

Introduction to Industrial Control Systems, Relays, and PLC Hardware architecture.

Week 1 (Day 1-7)

Part A: Control Systems

  • History of Automation (Relay Logic)
  • Need for PLC in Industry
  • PLC Architecture (CPU, I/O Modules)
  • Sinking vs Sourcing Concepts
  • Relay Logic & Holding Circuits
  • Sensors (Proximity, Photoelectric, Laser)
  • Actuators (Solenoids, Motors, Cylinders)
  • Power Supply Units (SMPS)
  • NO (Normally Open) vs NC (Normally Closed)
  • Digital vs Analog Signals

Part B: PLC Hardware

  • PLC Brands Overview (Siemens, AB, Delta)
  • PLC Scan Cycle (Read, Execute, Write)
  • Memory Organization (Input/Output Image)
  • Wiring Diagrams (Input/Output wiring)
  • Communication Cables (RS232/485, Ethernet)
  • Software Installation (TIA Portal, RSLogix)
  • Driver Setup (RSLinx)
  • Downloading & Uploading Programs
  • Force I/O & Monitoring
  • Troubleshooting Hardware Faults
Module 2

Ladder Logic

The core language of automation. Learning bit logic, timers, and counters.

Week 2 (Day 8-14)

Part A: Bit Instructions

  • XIC (Examine if Closed) & XIO (Examine if Open)
  • OTE (Output Energize) & OTL (Latch)
  • OTU (Unlatch) Instructions
  • One Shot Rising/Falling (OSR/OSF)
  • Interlocking Logic (Motor Reversing)
  • Memory Bits & Internal Relays
  • Set & Reset Coils
  • Positive/Negative Edge Detection
  • Creating Toggle Logic (Push-on/Push-off)
  • Safety Logic (Emergency Stop)

Part B: Timers & Counters

  • Timer On Delay (TON)
  • Timer Off Delay (TOF)
  • Retentive Timer (RTO)
  • Timer Data types (PRE, ACC, DN, TT)
  • Cascading Timers (Traffic Light Logic)
  • Counter Up (CTU)
  • Counter Down (CTD)
  • Reset Instruction (RES)
  • Counting Conveyor Products
  • High Speed Counters (HSC)
Module 3

Advanced Logic

Handling data, math operations, and processing analog signals.

Week 3 (Day 15-21)

Part A: Data Manipulation

  • Comparison Instructions (EQU, GEQ, LEQ)
  • Limit Test (LIM)
  • Math Instructions (ADD, SUB, MUL, DIV)
  • Move (MOV) & Block Move (COP)
  • Compute Instruction (CPT)
  • Logical Operations (AND, OR, XOR, NOT)
  • Convert Data Types (BCD to Integer)
  • Sequencer Output (SQO)
  • Bit Shift Registers (BSL, BSR)
  • Subroutines & Jump Commands

Part B: Analog & PID

  • Analog Inputs (0-10V, 4-20mA)
  • Analog Outputs
  • Scaling Concepts (Raw to Engineering)
  • Temperature Control logic
  • Level Measurement Logic
  • PID Concept (Proportional Integral Derivative)
  • Tuning PID Loops
  • Speed Control via Analog Out
  • Data Logging basics
  • Closed Loop Systems
Module 4

SCADA & HMI

Designing graphical interfaces, VFD control, and final system integration.

Week 4 (Day 22-28)

Part A: SCADA Systems

  • Introduction to SCADA (Wonderware/WinCC)
  • Creating New Applications
  • Tag Database Creation
  • Drawing Graphics & Animations
  • Visibility & Blinking Animation
  • Interfacing SCADA with PLC (OPC Server)
  • Trends (Real-time & Historical)
  • Alarms & Events Management
  • Scripting in SCADA
  • Security & User Access

Part B: HMI & VFD

  • HMI vs SCADA difference
  • Designing HMI Screens
  • Buttons, Indicators, Numeric Entry
  • Recipe Management in HMI
  • VFD (Variable Frequency Drive) Basics
  • VFD Wiring & Parameter Setup
  • Controlling Motor Speed via PLC
  • Modbus Communication Protocol
  • Final Project (e.g., Bottling Plant)
  • Panel Design Basics

Download Certification Resources

Access the complete 30+ page Project Report, Ladder Diagrams, and Presentation Slides.

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Disclaimer: PLC brands (Siemens, Rockwell, etc.) are trademarks of their respective owners. This training program is an educational initiative.

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